DAIICHI JITSUGYO INDIA PVT. LTD.

Tablet / Capsule Visual Inspection System Healthcare Products

Tablet Visual Inspection system: TVIS-NS-VA series

Features

1. High-accuracy 3D inspection (Nakai Prize winner)

It is possible to detect small chipping that were difficult to detect by conventional methods at high speed.
We are recognized for our high level of contribution to quality assurance and productivity improvement in the pharmaceutical manufacturing process, we won the Nakai Prize of the Japan Society of Pharmaceutical Machinery and Engineering, the highest in the industry.

2. High-accuracy character inspection VCR

The labeling inspection, which inspects printing/emboss one character at a time, has been further evolved. High-speed processing of pattern matching that can optionally set the area of interest (ROI) enables more accurate character inspection.
As shown at right, it is possible to detect the words “DJK” and “ファーマ” overall, as well as the individual character “ァ” in “ファーマ”.

3. Stable transfer/increased processing capability

We have accumulated experience and experience in simple mechanisms of trough unit, flow control unit, and disk-track rotation methods. And then we are making it possible to achieve higher and more stable processing capacity.
Double Line:
Round tablets: 720,000 tablets/hour (5 mm in diameter)
Shaped tablets: 350,000 tablets/hour (8 mm in length)

4. Equipped with image processing system V-IPU

HMI, work control, and image processing are integrated into one unit to achieve highly accurate, high-speed image processing.
Using an extensive image processing library, by inspecting the area image, which is an image of one tablet of each line image, it has become possible to detect defective features that were difficult to detect in the past.

Specification

Model TVIS-NS-VA1 TVIS-NS-VA2
Applicable tablets Uncoated tablets, film-coated tablets, sugar-coated tablets, multilayer tablets, tablets with printed marks on one or both sides, scored tablets, tablets with engraved marks
Tablet sizes Round tablets: 5–12 mm in diameter, 2–8 mm in thickness
Shaped tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length
Contact us for out of range tablets.
Defects to be inspected Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, coating defects and emboss defects
Areas to be inspected Face, back, and sides
Inspection accuracy Defects equivalent to a 50μm square or larger black speck
Processing capacity
*May change depending on the condition of the tablet shape.
Round tablets 360,000 tablets/hour (5 mm in diameter) 720,000 tablets/hour (5 mm in diameter)
Shaped tablets 175,000 tablets/hour (8 mm in length) 350,000 tablets/hour (8 mm in length)
Machine dimensions 1,850 (W) x 1,000 (D) x 1,880 (H)
Machine weight 1,300kg
Power supply / consumption AC 200 VAC (3 phase), 50/60 Hz / 9.0kVA
Pneumatic pressure ≥ 0.5 MPa
Ambient conditions Temperature: 10–30 °C
Humidity: 30–70%
Exhaust air flow Max. 16 m3/min.
Exterior SUS304 hairline finishing

Tablet Visual Inspection System: TVIS-NSR

Features

  • ✓ TVIS-NSR has been developed for oversea markets, based on our experience with Viswill TVIS-NS series.
  • ✓ Main components such as Viswill original color cameras, 3D cameras and image processing unit and system are all same as those of high-end model, TVIS-NS-VA2.
  • ✓ Suitable for customers who use the inspection machine for the first time in a single-line dedicated machine.
  • ✓ Suitable for customers who want to purchase a tablet inspection machine at a reasonable cost.

Specification

Model TVIS-NSR
Applicable tablets Uncoated tablets, film-coated tablets, sugar-coated tablets, multilayer tablets, tablets with printed marks on one or both sides, scored tablets, tablets with engraved marks
Tablet sizes Round tablets: 5–12 mm in diameter, 2–8 mm in thickness
Shaped tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length
Contact us for out of range tablets.
Defects to be inspected Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, coating defects and emboss defects
Areas to be inspected Face, back, and sides
Inspection accuracy Defects equivalent to a 50μm square or larger black speck
Processing capacity
*May change depending on the condition of the tablet shape.
Round tablets 300,000 tablets/hour (5 mm in diameter)
Shaped tablets 150,000 tablets/hour (8 mm in length)
Machine dimensions 1,850 (W)x800 (D)x1,880 (H)
Machine weight 950 kg
Power supply / consumption AC 200 VAC (3 phase), 50/60 Hz / 9.0kVA
Pneumatic pressure ≥ 0.35 MPa
Ambient conditions Temperature: 10–30 °C
Humidity: 30–70%
Exhaust air flow Max. 16 m3/min.
Exterior SUS304 hairline finishing

Tablet and Capsule Visual Inspection System: T/CVIS-NS-VA series

Switch between two types of high-speed, high-precision inspections in a short period of time

Features

1. High-accuracy 3D inspection (Nakai Prize winner)

It is possible to detect small chipping that were difficult to detect by conventional methods at high speed.
We are recognized for our high level of contribution to quality assurance and productivity improvement in the pharmaceutical manufacturing process, we won the Nakai Prize of the Japan Society of Pharmaceutical Machinery and Engineering, the highest in the industry.

2. High-accuracy character inspection VCR

The labeling inspection, which inspects printing/emboss one character at a time, has been further evolved. High-speed processing of pattern matching that can optionally set the area of interest (ROI) enables more accurate character inspection.
As shown at right, it is possible to detect the words “DJK” and “ファーマ” overall, as well as the individual character “ァ” in “ファーマ”.

3. High-accuracy 12-angle inspection system for capsule

Four 3CMOS color line sensor cameras are used to inspect capsules from 12 angles with high accuracy. The head and body are inspected separately with high accuracy to detect such as dents at the head. The inspection areas for light and dark colors are also separated, allowing the inspection of a wide range of capsules, including two-color and dark-color capsules.

4. Combined-image print inspection for capsule

Images of the print on capsules are taken as the capsules face in random directions during transfer. The images are then combined and processed to detect print defects with high accuracy.

Specification

Model T/CVIS-NS-VA1 T/CVIS-NS-VA2
Applicable Tablets Uncoated tablets, film-coated tablets, sugar-coated tablets, multilayer tablets, tablets with printed marks on one or both sides, scored tablets, tablets with engraved marks
Capsules Single-color or two-color hard capsules, printed capsules (Inspection may be limited on capsules with both transparent cap and body, or dark-color capsules)
Sizes Tablets Round tablets: 5–12 mm in diameter, 2–8 mm in thickness
Shaped tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length
Contact us for out of range tablets.
Capsules Size 0 to Size 5
Defects to be inspected Tablets Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, coating defects and emboss defects
Capsules Bright and darkness inspection: dirt, foreign particle, scratch, crack, lengthwise crack, diagonal crack, split, hole, etc.
Shape inspection: collapsed, dent, length, double capping, bent, etc.
Color inspection: color deviation, discoloration, etc.
Print inspection: unprinted, blurred print, scratched print, etc.
Tip inspection: dirt, foreign particles, scratches, chips, collapses, dents, etc.
Areas to be inspected Tablets Face, back, and sides
Capsules Cap and body – whole direction and surface, Head of capsule
Inspection accuracy Defects equivalent to a 50μm square or larger black speck
Processing capacity
*May change depending on the condition of the tablet shape or capsule surface condition.
Round tablets 360,000 tablets/hour (5 mm in diameter) 720,000 tablets/hour (5 mm in diameter)
Shaped tablets 175,000 tablets/hour (8 mm in length) 350,000 tablets/hour (8 mm in length)
Capsules 85,000 – 125,000 capsules/hour 170,000 – 250,000 capsules/hour
Machine dimensions 1,850 (W) x 1,000 (D) x 1,880 (H)
Machine weight 1,300kg
Power supply / consumption AC 200 VAC (3 phase), 50/60 Hz / 9.0kVA
Pneumatic pressure ≥ 0.5 MPa
Ambient conditions Temperature: 10–30 °C
Humidity: 30–70%
Exhaust air flow Max. 16 m3/min.
Exterior SUS304 hairline finishing

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